1000w Handheld Stainless Steel Laser Welding Machine For Sale
A laser cladding machine is a specialized industrial device used to enhance the surface properties of metal components. It utilizes laser technology to deposit a layer of material onto the substrate, improving characteristics such as wear resistance, corrosion resistance, and overall durability. The process involves melting the coating material and the substrate surface to form a strong metallurgical bond.
The Laser Cladding Machine from Wuhan HJZ Laser Technology Co., Ltd. is a state-of-the-art solution designed to enhance the surface properties of metal components. Utilizing advanced laser technology, this machine offers high precision, efficiency, and reliability, making it ideal for various industrial applications.
Applications
Laser cladding is suitable for a variety of applications across industry. These applications cover areas ranging from agriculture and aerospace to drilling, mining and power.
Some example applications include:
Cutting Tools
Laser clad materials can be used as layers to protect saw blades, counter blades, disc harrows and other cutting tools from wear and corrosion, while providing superior cutting characteristics. The lack of distortion with this process means that these tools are kept straight while different coating thicknesses can be achieved to suit requirements. These coated tools can find applications across industry, including construction and agriculture.
Drilling Tools
High performance drilling tools are used in a range of industries including oil and gas, mining, and geothermal. These tools need wear protection to withstand the stresses they are subjected to and reach their required lifetimes. Laser cladding is becoming increasingly common as a technique for applying coatings due to the materials performance this process provides.
Heat Exchangers
Heat exchangers can suffer corrosion from the corrosive liquids and gases that they come into contact with. Laser cladding with coatings such as nickel alloys with good corrosion resistance and toughness can help avoid cracking in heat exchangers, while also offering improved wear protection even at high temperatures.
Hydraulic Cylinders
Hydraulic cylinders, such as those used in the mining industry, require coating in order to mitigate against the corrosion caused by the local atmosphere. Chrome plating was the primary method used in the past, but this is increasingly being superseded by laser cladding, due to the superior durability it offers. Some estimates say that laser cladding can improve durability of these products by 100%.
Replacement for Hard Chromium Plating
Hard chromium plating has been facing prohibitive measures from the EU, leading the industry to try and seek alternative solutions. Laser cladding had been discounted as a solution in the past because it wasn't deemed fast enough or able to deliver thin enough coatings. However, developments in the technology (specifically, extreme high-speed laser application) now allow for higher speed deposition with thinner layers in a more power efficient manner, meaning that laser cladding can provide an effective alternative to hard chromium plating for particular applications.
1. The weld seam is smooth and beautiful. The welded workpiece has no deformation, no welding scar,
and the welding is firm, which reduces the subsequent polishing, grinding process, and save time and cost.
2. Simple training, and operation. Beautiful products can be welded without the professional teacher guide.
Product Advantages
1. Independently developed wobble welding head is with swing welding mode, adjustable spot width, and strong welding fault tolerance. It expands the tolerance range of machining parts and weld seam width, and obtain better weld formation
2. Fast welding speed, 2-10 times faster than traditional welding.One unit of laser welding machine can replace at least two workers yearly.
Laser welding seldom needs consumables. It is with long life span, safer and more environmentally friendly.
Advantage Comparison
| Comparison process |
Tradition Welding |
Fiber Laser Welding |
Our HJZ Laser Welding |
| Heat input to the workpiece |
Very High |
Low |
Low |
| Deformation of the workpiece, undercut |
Big |
Small |
Small |
| Bond strength to base metal |
General |
Good |
Very Good |
| Follow-up |
Polish |
No polish, or rarely polish |
No polish, or rarely polish |
| Weld Speed |
General |
More than 2 times argon arc welding |
More than 2 times argon arc welding |
| Applicable Material |
Stainless steel ,Carbon steel, Galvanized sheet |
Stainless steel, Carbon steel, Galvanized sheet |
Stainless steel, Carbon steel, Galvanized sheet |
| Consumables |
Need more consumables |
Seldom need consumables |
Seldom need consumables |
| Operation |
complex |
Normal |
Simple |
| Operator safety |
Unsafe |
Safe |
Safe |
| Environment protection |
Not environmentally friendly |
Environmentally friendly |
Environmentally friendly |
| Welding fault tolerance |
Excellence |
Not good |
Excellence |
| Wobble welding |
No |
No |
Yes |
| Spot width adjustable |
No |
No |
Yes |
| Welding quality comparison |
Worse |
Normal |
Very Good |
Performance and Technical Parameters
1. Technical Parameters
| Serial No. |
Specification Detail |
Parameters |
| 1 |
Device Name |
Hand held fiber laser welding machine |
| 2 |
Laser Power |
500W,800W,1000W,2000W,3000W |
| 3 |
Laser Wavelength |
1070 NM |
| 4 |
Fiber Length |
Standard length: 10M Longest length(support): 15M |
| 5 |
Working Mode |
Continuous / Modulation |
| 6 |
Welding Speed Range |
0~120 mm/s |
| 7 |
Water Chiller |
Industrial thermostatic water tank |
| 8 |
Working Environment Temperature |
15~35 ºC |
| 9 |
Working Environment Humidity |
< 70% No condensation |
| 10 |
Welding Thickness Eecommendations |
0.5-3mm |
| 11 |
Welding gap requirements |
≤0.5mm |
| 12 |
Operating Voltage |
AC 220V |
2.Welding penetration Melt depth data (wobble welding head):
Industry application
The hand-held laser welding machine can be widely used in complex and irregular welding processes in cabinet, kitchen and toilet supplies, stairs, elevators, shelves, ovens, stainless steel doors, and windows, guardrails, electric cabinet, stainless steel furniture and other industries.
Packing Detail
Why choose us
A. More than 10 years laser marking, welding, cleaning, processing, manufacturing, research and design rich experience.
B. Professional technical group for customized industrial laser marking system.
C. More than 3000+marking solution cases accumulated in domestic and oversea markets.
D. 100% strict QC for both raw materials and finished products.
E. Utility Model Patent Certificates,Nameplate Auto marking ,Engine cylinder block and head pass-type auto marking,
Automobile forged wheel hubs pass-type auto marking, copyright of computer software,etc.
F. ISO,CE,SGS certified and complete aftersales service team.
FAQ
Q1: What type of the machine suitable for us?
Please tell us what products, material, size, thickness will be welded , we will advise you the suitable model machines. If you can provide products picture, it is better.
Q2: If we do not know how to use the machine,can you teach us?
Yes, we will. Our user manuals are together with goods shipment. We can also send operation video to you for study.
If you come to our factory in China, our technicians will offer you free training until you can use machine freely.
Our professional engineer can come to your country for trainning, installation, adjusting, ect.
Q3: How about the delivery time?
For standard machine, lead time is 10-15 days.
Regarding customized machine, we need to check with technicians.
Q4: How about the warranty time?
Our laser welding machine warranty time is 12 months. Please send back the broken parts to us, we will send the new and replaced one to you. We suggest you take one extra set of spare parts together with your order which will be more convinient for your production line continurous running.
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